Jason Hu
All projects
08 / AmadorUAVs

Payloads, ready for flight.

I co-led mechanical integration of a carbon-fiber coaxial octocopter and owned the payload, gimbal, and release system, balancing flight stability with repeatable autonomous deployment.

My role
Mechanical Co-lead
Timeline / status
2022 — 2026
Flight-tested subsystem integration
Disciplines
Payload design · Systems integration · Flight testing · Mechanical assembly
AERIAL SYSTEMSJH / 08
Autonomous UAV / payload integrationProject imagery forthcoming
Octocopter, payload packaging, gimbal assembly, and servo-actuated release.
~11 kgIntegrated coaxial octocopter
3Owned subsystems: payload, gimbal, release
Flight-testedIterative integration approach

The problem

An airborne payload changes how the whole vehicle behaves. Center of gravity, mass distribution, and vibration affect flight stability and imaging, while the release mechanism must operate predictably under flight loads.

My contribution

  • Co-led mechanical integration of the approximately 11 kg carbon-fiber coaxial octocopter.
  • Owned mechanical design and integration of the payload, gimbal, and servo-actuated release system.
  • Addressed center-of-gravity, vibration, and mass-distribution challenges through iterative redesign and flight testing.

Requirements that shape the design

Vehicle stabilityAccount for center of gravity and payload mass distribution.
Imaging stabilityIntegrate the gimbal with attention to vibration and mechanical support.
Repeatable deploymentDesign the servo-actuated payload release for autonomous operation.
Flight loadsEvaluate the integrated architecture under real flight conditions.

Design development

01

Integrate the payload architecture

Coordinate payload, gimbal, and release packaging within the aircraft.

02

Resolve system interactions

Address center-of-gravity and vibration behavior through mechanical redesign.

03

Test in flight

Use flight testing to evaluate and refine the integrated system’s stability and reliability.

Engineering decisions

The mechanical architecture affects both flight and payload performance. Integration work considers the position and support of each subsystem, with mass distribution and vibration treated as vehicle-level design constraints.

Build & integration

I owned the payload, gimbal, and servo-actuated release integration while co-leading broader mechanical integration of the carbon-fiber aircraft.

Validation

Iterative redesign and flight testing guided improvements to stability and reliability. The project also focused on repeatable release operation and imaging stability; detailed release rates and vibration measurements are not published here.

Outcome

Integrated payload, gimbal, and release hardware on an approximately 11 kg coaxial octocopter, with mechanical decisions informed by flight behavior and system-level constraints.

Next iteration

Add flight-test imagery, payload packaging views, and measured release or vibration data where available.

NEXT CASE STUDY / 01

Driver safety, integrated.

View project